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Tuck End Box

$2.20
Availability: In stock
SKU
Tuck End Box
Design Guide – Tuck End Box | ISGC Packaging

How to Order in 4 Simple Steps

From precise measurements to premium printing — everything you need to get your tuck end box exactly right.

1
TOP TUCK FLAPbottom tuck (closed)FRONTHEIGHTLENGTHWIDTH
Step 01
Measure Your Product
A tuck end box is a single-piece folding carton. Tuck flaps on both the top and bottom fold in to close the box securely. Measure internal Length, Width, and Height.
✦ Add 3–5 mm per side so your product fits comfortably and the tuck flaps close flat.
2
BOARD / PAPER STOCK400 gsmHeavy350 gsm★ Best300 gsmStandard— coated paper or card —Single piece — die-cut & scoredfolds flat for easy shipping
Step 02
Choose Paper Stock
Tuck end boxes are made from a single sheet of coated paperboard — die-cut, scored, and folded. They ship flat and assemble in seconds.
✦ 350 gsm gives the best balance of rigidity, clean fold lines, and print quality.
3
LOGOFRONT10 mm safe zoneTOP TUCKBOTTOM TUCKDUST FLAPSIDEBACKGLUEbranding facetuck / sidedust flap
Step 03
Design Your Artwork
One flat dieline covers all panels: front, back, two sides, top and bottom tuck flaps, and a glue tab. All artwork prints in one pass.
✦ Keep logos 10 mm from fold lines. Avoid placing key art near the glue tab or tuck edges.
4
FINISH OPTIONSMatteGlossSoftFoil ★UVTUCK TABBRANDRecommended: Gloss + Spot UV
Step 04
Pick Your Finish
Choose Matte or Gloss lamination. Add Spot UV, Foil Stamping, or Soft-Touch coating to make your brand pop on the front panel and tuck flaps.
✦ Best combo: Gloss lamination + Spot UV on the logo for a retail-ready look.
Tuck End Box FAQ | ISGC Packaging

FAQ

If your questions are not listed here, please contact us

Structure & Materials

1. What is a tuck end box?

A tuck end box is a single-piece folding carton with tuck flaps on both the top and bottom that fold in to close the box securely. It's die-cut, scored, and folds flat for efficient shipping and storage, then assembles in seconds without glue or tape.

Commonly used for retail packaging, cosmetics, food products, pharmaceuticals, and consumer goods

2. How does a tuck end box close?

Tuck flaps on the top and bottom fold inward and lock into place through friction fit. The closure mechanism includes:

  • Tuck flaps that fold 180 degrees into the box
  • Dust flaps on the sides for additional security
  • Precise die-cutting for snug, secure closure
  • No adhesive or tape required

The friction-fit design keeps the box securely closed during handling

3. What materials are used to make tuck end boxes?

Tuck end boxes are made from coated paperboard:

  • SBS (Solid Bleached Sulfate) – bright white, premium finish
  • CUK (Coated Unbleached Kraft) – natural kraft appearance
  • Thickness typically 300-400 gsm (12-18 pt)
  • Clay-coated surface for excellent print quality

Single-sheet construction provides strength while remaining lightweight

4. Are tuck end boxes custom sized?

Yes. Every tuck end box is custom-made to your product dimensions.

  • Length, width, and height are tailored to fit
  • Tuck flap depth can be adjusted
  • Dust flap size customized for secure closure
  • Glue tab width engineered for proper seaming

Custom sizing ensures product protection and efficient material use

5. Do tuck end boxes ship flat?

Yes. Tuck end boxes are delivered flat (knocked down) and assemble in seconds.

Flat shipping minimizes freight costs and storage space

Simple folding and tucking — no tape or glue required

Perfect for high-volume packaging operations

6. Are tuck end boxes eco-friendly?

Yes. Tuck end boxes are environmentally responsible:

  • 100% recyclable paperboard
  • FSC-certified paper options available
  • Biodegradable and compostable
  • Water-based inks and coatings

Sustainable packaging is standard for folding cartons

Printing, Finishing, & Customization

1. Can I print on the inside and outside of the box?

Yes. Printing options include:

  • Outside only – most cost-effective option
  • Inside and outside – enhanced brand experience
  • Reverse side printing for product information
  • Full bleed coverage on all visible panels

Inside printing creates a premium unboxing experience for retail products

2. What finishes are available?

Tuck end boxes support a range of protective and decorative finishes:

  • Matte or gloss lamination
  • Soft-touch (velvet feel) lamination
  • Aqueous coating (eco-friendly, water-based)
  • UV coating for high-gloss areas

Finishes protect against scuffing and enhance shelf appeal

3. What embellishments can be added?

Premium embellishments elevate tuck end boxes:

  • Hot foil stamping (gold, silver, holographic, custom colors)
  • Spot UV for glossy logo highlights
  • Embossing or debossing for dimensional texture
  • Metallic inks for shimmer effects

Embellishments make products stand out on retail shelves

4. Can I add a window to see the product?

Yes. Window options include:

  • Die-cut window with clear PET or PVC film
  • Custom window shapes (circle, oval, rectangle, custom die)
  • Full front panel window for maximum visibility
  • Multiple windows on different panels

Windows allow customers to see the product before purchase

5. Can I add special features like hang tabs or perforations?

Yes. Common special features include:

  • Hang tabs or euro slots for retail display
  • Tear strips or perforations for easy opening
  • Tamper-evident seals or closures
  • Thumb notches for easy product access

Special features enhance functionality and retail presentation

Artwork & Ordering

1. Do I need to supply a dieline or artwork file?

You can:

  • Upload your finished artwork with bleed and safe zones
  • Use our provided dieline template
  • Work with ISGC Packaging's design team for custom design

We provide dieline templates in AI, PDF, and other formats

All artwork is reviewed and proofed before production

2. What file formats do you accept?

We accept industry-standard print files:

  • Adobe Illustrator (.ai, .eps)
  • PDF (high-resolution, with bleed)
  • InDesign (packaged with fonts and images)
  • CMYK color mode, 300 dpi minimum

Our pre-press team will review files for print-readiness

3. What is the minimum order quantity?

Minimum order quantities vary based on customization:

  • Standard tuck end boxes: typically 1,000-5,000 units
  • Complex designs with special finishes: may require higher minimums
  • Digital printing: lower minimums available (500-1,000 units)

Contact us for a quote tailored to your specific needs

4. What is the typical lead time?

Production timeline depends on order complexity:

  • Standard tuck end boxes: 2-3 weeks after artwork approval
  • Complex embellishments or special finishes: 3-4 weeks
  • Rush orders: available with expedited fees
  • Physical samples: 7-10 business days

Lead times may vary based on current production schedule

5. Can I order samples before committing to production?

Yes. We recommend ordering samples:

  • Physical sample with your custom specifications
  • Test the tuck closure strength and ease of assembly
  • Review colors, finishes, and embellishments
  • Verify fit with your actual product
  • Assess structural integrity and print quality

Samples help ensure perfect fit and print quality before full production

Warranty & Quality Assurance

1. Is there a warranty on tuck end boxes?

Yes. ISGC Packaging stands behind its products and covers manufacturing defects related to materials, printing, die-cutting, and workmanship.

Every order is produced to approved specifications and quality standards

2. What does the warranty cover?

The warranty generally includes:

  • Structural defects in the paperboard
  • Die-cutting or scoring errors affecting assembly
  • Printing issues that differ from approved proofs
  • Finishing or embellishment defects caused during production
  • Gluing defects on the manufacturer's seam

Claims are evaluated against approved samples or proofs

3. What is not covered under warranty?

The warranty does not cover:

  • Damage after delivery due to handling, storage, or shipping
  • Artwork errors approved by the customer
  • Normal wear and tear from use
  • Color variations within industry-standard tolerances (±10%)
  • Tuck flap weakness due to improper assembly or storage in humid conditions

Our review process helps catch issues before production begins

4. What should I do if there is an issue with my order?

Contact ISGC Packaging promptly if you notice a concern.

  • Our team will review the issue thoroughly
  • Compare it with approved files, samples, or proofs
  • Test structural integrity and assembly if applicable
  • Work with you toward an appropriate resolution

Customer satisfaction and long-term partnerships are our priority

5. How should I store tuck end boxes?

To maintain quality and functionality:

  • Store flat in a cool, dry environment (40-70°F, 40-60% humidity)
  • Keep away from direct sunlight to prevent color fading
  • Stack boxes carefully to prevent crushing or bending
  • Protect from moisture to maintain paperboard integrity
  • Use within 6-12 months for best results

Proper storage ensures crisp folds and secure tuck closures

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