Mailer Box

Mailer Box

Shipper box

$1.75
Availability: In stock
SKU
Shipper box
Design Guide – Custom Shipper Box | ISGC Packaging

How to Order in 4 Simple Steps

From precise measurements to premium printing — everything you need to get your custom shipper box exactly right.

1
LengthHeightWidth
Step 01
Box Dimensions & Style
Measure your product dimensions and add cushioning space. Select flute type based on product weight.
✦ Most common: RSC style with E-flute (1/16") for lightweight items or B-flute (1/8") for heavier products.
2
FLUTE TYPESE-Flute1/16"B-Flute1/8"C-Flute3/16"Choose liner: White or Kraft
Step 02
Material Selection
E-flute provides lightweight shipping and smooth print surface. B-flute offers crush resistance. C-flute adds cushioning for fragile items. Choose white or kraft liner based on print needs.
✦ E-flute is best for retail-ready packaging with high-quality graphics. B-flute for standard shipping protection.
3
LOGOProduct InfoName • Details • SKUBarcodeFlat Dieline Layout
Step 03
Artwork & Printing
Design your artwork using proper file specifications for corrugated printing. Use provided dieline template. CMYK color mode, 300 dpi. Choose flexo, digital, or litho-lam printing. Add barcode, SKU, handling icons.
✦ Flexo printing works best with bold graphics. Digital printing offers photo-quality for short runs.
4
LengthHeightWidth
Step 04
Finishing & Features
Add protective coatings and functional features to enhance your shipper box. Choose varnish, aqueous, or UV coating. Add die-cut handles for carrying, perforated tear strips, or windows with clear film.
✦ UV coating provides superior scuff resistance for high-end retail presentation.
Hanger Box FAQ | ISGC Packaging

FAQ

If your questions are not listed here, please contact us

Structure & Materials

1. What is a hanger box?

A hanger box is a rigid or folding carton box with an integrated hanger or hook mechanism that allows it to be suspended from retail display fixtures, pegboards, or hooks. The hanger can be die-cut directly into the box structure or attached as a separate component, making it ideal for retail shelf and peg display.

Commonly used for retail packaging of small electronics, toys, hardware, cosmetics, accessories, and point-of-sale products

2. What types of hanger mechanisms are available?

Several hanger options are available:

  • Euro slot: Die-cut slot for hanging on pegboard hooks
  • Hang tab: Extended tab with hole punched for hanging
  • J-hook: Die-cut hook shape on the back panel
  • Header card: Attached cardstock header with hang hole

The hanger type depends on your retail display fixture and product weight

3. What materials are used to make hanger boxes?

Hanger boxes can be made from various materials:

  • SBS (Solid Bleached Sulfate) – bright white, 300-450 gsm
  • CUK (Coated Unbleached Kraft) – natural kraft appearance
  • Rigid chipboard – for heavier products requiring extra support
  • E-Flute corrugated – lightweight but strong for larger items

Material thickness depends on product weight and hanger mechanism strength requirements

4. Are hanger boxes custom sized?

Yes. Every hanger box is custom-made to your product and display requirements.

  • Box dimensions tailored to product size
  • Hanger placement optimized for product weight distribution
  • Hang hole size matched to retail fixture standards
  • Header card dimensions customized for brand visibility

Custom sizing ensures proper weight support and retail display compatibility

5. How much weight can a hanger box support?

Weight capacity depends on materials and hanger design:

  • Standard euro slot/hang tab: up to 1-2 lbs
  • Reinforced hang tab: up to 3-5 lbs
  • J-hook with rigid material: up to 5-7 lbs
  • Header card with reinforcement: varies based on construction

Heavier products require thicker stock and reinforced hanger structures

6. Are hanger boxes eco-friendly?

Yes. Hanger boxes are environmentally responsible:

  • 100% recyclable paperboard or chipboard
  • FSC-certified paper options available
  • Biodegradable and compostable
  • Water-based inks and coatings

The hang mechanism is integrated into the box structure, requiring no additional plastic components

Printing, Finishing, & Customization

1. Can I print on all sides of the hanger box?

Yes. Full customization is available:

  • Front panel – primary branding and product imagery
  • Back panel – product details, instructions, barcodes
  • Side panels – additional branding or information
  • Header card – logo, product name, attention-grabbing graphics

Front and header visibility are critical for retail shelf appeal

2. What finishes are available?

Hanger boxes support various retail-ready finishes:

  • Matte or gloss lamination
  • Soft-touch lamination for premium feel
  • Aqueous coating (eco-friendly)
  • UV coating for high-gloss logo areas

Finishes protect against scuffing during handling and enhance shelf presence

3. What embellishments can be added?

Premium embellishments make hanger boxes stand out:

  • Hot foil stamping (gold, silver, holographic)
  • Spot UV for glossy logo highlights
  • Embossing or debossing for dimensional texture
  • Metallic inks for premium appearance

Embellishments on the front panel and header create retail shelf impact

4. Can I add a window to show the product?

Yes. Window options are popular for hanger boxes:

  • Die-cut window with clear PET or PVC film
  • Custom window shapes to match product
  • Full-face window for maximum product visibility
  • Multiple windows on front and sides

Windows allow customers to see the product while maintaining tamper protection

5. Can I add security features?

Yes. Security features for retail display include:

  • Tamper-evident seals or perforations
  • Security tabs that lock the box closed
  • Clear film windows to prevent access
  • Blister packs heat-sealed to the card

Security features reduce theft and tampering on retail displays

Artwork & Ordering

1. Do I need to supply a dieline or artwork file?

You can:

  • Upload your finished artwork with bleed and safe zones
  • Use our provided dieline template with hanger placement
  • Work with ISGC Packaging's design team for custom retail packaging design

Dielines include hanger mechanism placement and barcode safe zones

All artwork is reviewed and proofed before production

2. Do hanger boxes require assembly?

It depends on the box type:

  • Folding carton hanger boxes ship flat and require assembly
  • Rigid hanger boxes ship pre-assembled
  • Blister card hangers ship as flat cards ready for product attachment
  • Most require product insertion and final closure

Folding carton options minimize shipping costs while assembly is simple

3. What is the minimum order quantity?

Minimum order quantities vary based on customization:

  • Standard folding carton hanger boxes: typically 1,000-3,000 units
  • Rigid hanger boxes: typically 500-1,000 units
  • Complex designs with multiple features: may require higher minimums

Contact us for a quote tailored to your retail packaging needs

4. What is the typical lead time?

Production timeline depends on box type and complexity:

  • Standard folding carton hanger boxes: 2-3 weeks after artwork approval
  • Rigid hanger boxes: 3-4 weeks after artwork approval
  • Complex embellishments or windows: 3-4 weeks
  • Physical samples: 7-10 business days

Lead times may vary based on current production schedule

5. Can I order samples before committing to production?

Yes. We strongly recommend ordering samples:

  • Physical sample with your custom specifications
  • Test the hanger mechanism with actual product weight
  • Review colors, finishes, and retail presentation
  • Verify fit with your actual product
  • Test hanging on retail fixtures

Samples ensure proper weight support and retail display compatibility

Warranty & Quality Assurance

1. Is there a warranty on hanger boxes?

Yes. ISGC Packaging stands behind its products and covers manufacturing defects related to materials, printing, die-cutting, and workmanship.

Every order is produced to approved specifications and quality standards

2. What does the warranty cover?

The warranty generally includes:

  • Structural defects in the paperboard or chipboard
  • Die-cutting errors affecting hanger mechanism or hang holes
  • Printing issues that differ from approved proofs
  • Finishing or embellishment defects caused during production
  • Hanger mechanism failures due to manufacturing defects

Claims are evaluated against approved samples or proofs

3. What is not covered under warranty?

The warranty does not cover:

  • Damage after delivery due to handling, storage, or shipping
  • Artwork errors approved by the customer
  • Normal wear and tear from retail display
  • Color variations within industry-standard tolerances (±10%)
  • Hanger failure due to exceeding specified weight capacity
  • Damage from improper hanging or display fixture incompatibility

Weight testing and sample approval help prevent hanger mechanism issues

4. What should I do if there is an issue with my order?

Contact ISGC Packaging promptly if you notice a concern.

  • Our team will review the issue thoroughly
  • Compare it with approved files, samples, or proofs
  • Test hanger mechanism with specified product weight
  • Work with you toward an appropriate resolution

Customer satisfaction and long-term partnerships are our priority

5. How should I store hanger boxes?

To maintain quality and functionality:

  • Store flat (folding cartons) or upright (rigid boxes) in a cool, dry environment
  • Keep away from direct sunlight to prevent color fading
  • Stack carefully to prevent crushing or bending hang mechanisms
  • Protect from moisture to maintain structural integrity
  • Store away from extreme temperatures that could warp materials

Proper storage ensures hang mechanisms remain strong and functional

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